How We Learned to Sail

What a Rope Is Made to Do

The halyard has raised the sail and the sheet has restrained its lower corner. Each carries tension along a flexible length. The crew can pull from somewhere convenient because the rope can bend around a guide and transmit the pull onwards.

That flexibility gives rope another useful property: it can be joined, wrapped and put away. Its construction determines how well it does all four jobs. A halyard that lengthens under load lets the sail’s head move. A line that grips beautifully in the hand may also rub heavily against a fitting. We need to look inside the member already doing the work.

From fibres to a working line

Imagine opening the end of a traditional three-strand rope. Each of its three large spirals is a strand. Unpick a strand and it separates into yarns, smaller bundles of fibres spun together. Plant fibres have limited individual lengths; overlapping and twisting them gives the yarn continuity. As the assembled fibres press against one another, friction helps them transfer a pull along the bundle. The constituent fibres must also withstand that pull.

In three-strand rope, three strands wind around a common centre. The direction and arrangement of this twist is the rope’s lay. A usual construction reverses the twisting direction between successive stages: yarns twisted one way, strands the other, and strands laid into the finished rope in the first direction. This helps the assembled structure hold together. Cutting an unsecured end allows the strands to separate because their restraint has been removed.

For right-hand lay, the finished strands follow a right-handed screw. Hold the rope vertically and look at its near face: the strands rise from lower left to upper right. Left-hand lay reverses that slope. These names identify the helix of the construction, independently of which end a sailor happens to hold. They become useful when opening strands for a connection or arranging a rope so that it does not accumulate unwanted twist.

The rope grommet encountered at the oar can be made from this laid construction. In A. Hyatt Verrill’s described method, one long strand first forms a circle, then follows the lay around it twice more, filling the spaces to produce a three-strand ring. The ends are knotted and tucked beneath adjacent laid portions to retain them. Three strand portions therefore lie alongside one another around the ring, although all come from one original strand. This closes the rope into an attachment ring instead of leaving two free working ends. Its material, lay, secured ends and condition still matter to the load it can carry. Verrill, grommet construction and Figures 84–86.

A cable-laid rope repeats the construction at a larger scale. In one traditional form, three right-laid three-strand ropes are laid together left-handed. The result contains three smaller ropes, each still containing its own three strands. Its additional stage of twist gives the load another level of helical structure to straighten and settle. Cable-laid describes that construction; cable in other contexts can mean other sorts of line or conductor.

Braided rope interweaves strands, with strands travelling in opposite directions and crossing over and under one another. The assembled braid can remain flexible without the one-direction twist of a laid rope. A single braid is one braided structure, often with a hollow centre that can open when the rope is shortened and bunched. Pull it lengthwise and the braid becomes longer and narrower. That change will later help a suitably made splice grip an inserted rope end.

A double braid puts one braided rope inside another. The inner structure is the core; the outer sheath is the cover. Their jobs depend on the particular rope. In a conventional polyester double braid, both can contribute substantially to carrying the load. In a core-dependent construction, a high-strength core carries the principal tensile load while the cover chiefly supplies protection and handling qualities. A sound-looking cover therefore does not, by itself, establish the condition of the part carrying the pull. Equally, damage to a load-sharing cover can reduce the strength of the whole rope.

Ropes and smaller rope-like materials collectively are cordage. A piece becomes a halyard, sheet or other line through its working job aboard. The same fibre can be made into several constructions, and the same construction can use different fibres. Calling a line braided tells us about its arrangement, not yet how far it stretches or what load it can withstand.

Metal can be assembled into flexible members too. Wire rope uses multiple small wires, often grouped into strands; their ability to move relative to one another lets the assembly bend more readily than a single solid member of comparable overall size. Rigging rod is a continuous solid tension member. It can support a mast, but it lacks the internal strand movement that allows a suitable rope to bend repeatedly around a small sheave. Rope, wire and rod can perform related pulling jobs while requiring different bends and end connections.

Which part of the rope moves?

Take a loose line and prepare to attach one end to a post. The end being manipulated is the working end. The main length leading away from the connection is the standing part. These are descriptions of their roles in the particular piece of ropework. In a pulley arrangement, standing part can also identify the part secured at an attachment; the rope’s route makes that usage clear.

Pick up the middle without bringing either end through anything. The doubled curve is a bight. Bring its two sides across one another and the rope encloses an opening: a loop. An eye is a loop or enclosed attachment opening, often at the end of a rope or fitting. A rope eye may be tied temporarily or made into a lasting connection by working the rope’s own parts together. The useful distinction is what is fixed: an eye gives an attachment somewhere to bear, while an ordinary loose bight has not yet been secured into a particular size.

Lead the working end around the post. This passing around an object is a turn. In the common fastening called a round turn and two half-hitches, the rope goes around far enough to make a complete circuit in addition to its initial bend around the post. That round turn provides substantially more contact than merely taking the rope behind the post and back towards you. The loaded standing part and the returning end leave on the same general side after about one and a half circuits in total.

When the standing part pulls, the rope presses against the post. Friction along the contact allows the tension at the held end to be smaller than the tension at the loaded end. More contact can increase the available friction, but a wrap still needs a suitable way to retain its end. Let that end run freely and a neat-looking turn may unwind. The geometry has begun to control the pull; it has not yet completed the fastening.

Equal strength, different movement

Consider two new rope samples of equal length and nominal diameter, attached in the same way. Increase their pulling load gradually. Suppose one extends less than the other at the same force. It has greater stiffness in this comparison: more resistance to extension under the stated load. Stiffness depends on material, construction and dimensions. A longer piece of the same rope extends farther under the same tension, so an unstated specimen length makes the comparison ambiguous.

Continue loading fresh samples until a specified failure, such as breaking, occurs. Their strength concerns the load they can withstand before that failure. Two ropes can have the same breaking strength while extending very differently at ordinary working loads. A rope that is stiff in extension can still bend easily around a large enough curve; resistance to lengthening and ease of bending describe different deformations.

Now unload the first samples and watch how much of their extra length disappears. Elasticity is their ability to recover after deformation. Elastic stretch is the extension that substantially returns when the pull is removed. The stiffer rope extended less under the original pull; either rope may recover much of the extension it did develop. Less movement under load and more recovery afterwards are different observations.

An illustrative two-metre sample that extends by 40 millimetres has an extension of 0.040 metres. Dividing that extension by its original length gives 0.020, or two per cent. This relative deformation is strain. A four-metre sample extending by 80 millimetres has the same strain and twice the absolute extension. These are invented measurements to show the comparison, not promised performance for a particular fibre. Strain describes deformation; pulling force describes loading. Later, stress will describe how an internal load is distributed over a section of material.

A new laid rope can lengthen as its yarns and strands settle into more compact loaded positions. Braid can settle as its crossings align and the whole structure narrows. This is constructional stretch, also called bedding in. Some of the change can remain after unloading. The effect depends on the lay or braid and its previous loading; a cable-laid rope has more construction to settle than a description of its fibre alone reveals. Even ropes made from very stiff fibres can bed in at their crossings and connections.

Hold a rope under sustained tension and its material may continue to lengthen with time. This is creep, used here for the continuing, largely permanent extension under sustained load. It differs from the immediate recoverable stretch and from the bedding of a new construction. Some materials also recover a delayed part of their extension after unloading. A rope remaining longer immediately after release therefore does not prove that all the change was irreversible creep. Load, time, temperature and the particular fibre determine the response.

Back at the sail, these different movements can all change a setting the crew has already made. The head can settle because a newly installed halyard has bedded in. It can move temporarily as elastic stretch changes with a gust. A permanently loaded support can change length over a longer period through creep. The visible movement may look similar, while its cause and timescale differ.

Recoverable extension also stores energy. Stretch a line and the applied force does work on it; when released, some of that energy can return as rapid movement. Extension can help spread the stopping of a moving boat over more distance, while stored energy makes a parting loaded line hazardous. Neither “stretchy” nor “low stretch” is a complete judgement of suitability.

Different fibres, different useful properties

Natural cordage draws on local plants and skills. Hemp cordage uses fibres from the hemp plant’s stem. Manila rope uses abaca, a banana relative grown particularly in the Philippines; the traditional name Manila hemp does not make it botanical hemp. Both supplied important shipboard ropes, with preparation, laying and protection helping turn agricultural material into dependable rigging.

Coir rope uses fibres from coconut husks. Its low weight, ability to float and springy behaviour gave it useful pulling jobs in coconut-growing regions and elsewhere. It generally needs more bulk for a given strength than good manila, and its rough surface and wear behaviour matter at a guide. A fibre’s availability and preparation can make it useful even when another material would carry a particular load in a smaller diameter.

These are several traditions, rather than a complete account of early cordage. At Denmark’s Viking Ship Museum, reconstruction research has used lime-bast, hair, hide and wool ropes for different rigging jobs. The museum distinguishes that evidence from the later prominence of hemp. Its trials also show why putting a familiar knot into a historically different rope can be misleading: some fibres tolerate the local bending and contact much less well. The sailmaker’s cloth and the ropemaker’s material both constrain the rig that can be built.

Manufactured synthetic fibres added different combinations during the twentieth century. Nylon, the common rope name for a polyamide fibre family, can provide substantial recoverable extension. That makes suitable nylon ropes useful where a moving boat’s pull needs cushioning. Water absorption changes its properties, so a dry test is not a complete description of its wet service. A halyard intended to hold the head very precisely answers a different requirement.

Polyester provides comparatively low extension with useful resistance to weathering and abrasion, making it common in working sail-control ropes. Polypropylene rope is light enough to float and can be economical for floating lines. Its heat resistance, creep and surface grip constrain the duties and fittings for which a particular construction is suitable. All three names describe fibre families; braid, diameter and condition still affect the finished line.

High-performance polyethylene extends the range further. UHMWPE means ultra-high-molecular-weight polyethylene; HMPE, high-modulus polyethylene, is a common rope-industry name for the high-performance fibre family. Dyneema and Spectra are trade names associated with such fibres. They can provide high tensile strength at low mass and low working extension, allowing a much lighter line for a specified load. Their smooth surfaces and sensitivity to heat require suitable gripping surfaces, bends and terminations. Creep behaviour varies substantially with grade and service conditions; a trade name alone does not establish a permanent mast support’s length stability.

Vectran is a trade name for a high-performance liquid-crystal polymer fibre, often abbreviated LCP. Suitable Vectran ropes combine low extension with low creep, but need protection appropriate to their exposure and wear. A product with a Vectran core and polyester cover uses the inner fibre for length control and the outer braid for protection and grip. A covered HMPE rope divides the jobs similarly. A conventional polyester double braid can instead share the tensile load between core and cover. Two ropes described as double braid therefore need different explanations of what each layer contributes.

The ropemaker chooses fibre and construction together. Hemp and nylon can follow the same three-strand, right-hand layout while giving very different elastic extension. A hollow single braid makes another useful comparison: its braid carries the load without a separate cover. Material choice sets some possibilities; the yarns’ assembled path determines how the rope puts them to work.

Manufacture changed the possible assembly as well as the fibre. Samson records developing its double-braid construction in the late 1950s. A separate core and cover let a ropemaker combine internal load carrying with an external surface chosen for the hand and fittings. Laid natural-fibre ropes, synthetic three-strand lines, single braids, covered high-performance ropes and metal rigging continue to serve different duties. Their common job is transmitting tension; their movements and connections remain particular.

Keep the line able to run

At a fixed guide, repeated loaded rubbing wears the rope. This is chafe. The surface can lose fibres before the entire line breaks. Internal rubbing can also wear yarns where strands move against one another. A line may instead catch around an obstruction and stop moving: it is fouled, or snagged. The catch and the wear are different events, although a snagged, loaded rope can then chafe at the obstruction.

On a traditional laid rope, protection can be built up around the loaded member. Worming fills the spiral grooves between its strands with smaller cord, making the outside more nearly round. Parcelling wraps strips of protective material, traditionally tarred canvas, around that surface. Serving winds close, tight turns of smaller cord over the covering, holding it in place and taking external wear. In the customary sequence, worming and parcelling follow the lay and the serving goes the other way. Each layer prepares the surface for the next or takes the rubbing that would otherwise reach the rope beneath.

Making those coverings and bindings calls for thin cordage, traditionally called small stuff. Marline is a small, usually two-strand cord, traditionally tarred, used for bindings and protective work. Spun yarn, in this ropework sense, is small cord made by twisting rope yarns together, often tarred and used for serving or temporary bindings. That particular small cord is distinct from the individual constituent yarn unpicked at the beginning of the chapter. Modern fibres and covers need their own compatible protection; historical tarred coverings are not a universal treatment for them.

At the cut end, a whipping is a tight binding that keeps the strands or cover from opening. Its turns encircle the rope near the end and are themselves secured so they cannot simply unwind. The working length can then remain flexible without losing the restraint at its cut boundary.

To coil a line is to arrange it in loops for storage. Laid rope’s twist must be accommodated: forcing repeated loops against its natural lay can introduce kinks. A braided line can also acquire unwanted twist through handling. A tidy coil may still cross itself in the wrong order for release.

To flake a line is to lay it in an ordered pattern, commonly successive long folds, so that it can run from the required end without trapped crossings. The useful test is the route of the next length to leave, rather than the neatness of the bundle. A snag in stored rope can prevent a sail being lowered even when the halyard, sheave and attachment are otherwise sound.

The connection at either end must now suit the line between them. Its geometry can make friction useful, spread contact through a splice or introduce a sharply loaded bend. That is the next part of getting the crew’s pull to the boat.